Here’s What We Learned About the US Navy’s Sixth Generation Fighting Jet
The US Navy’s Next Generation Air Dominance (NGAD) program has recently released updated information about the Navy’s state-of-the-art sixth-generation fighter jet. At Aerospace Manufacturing, we design and manufacturer Navy fasteners as well as work hand in hand on engineering projects so this innovation piqued our curiosity. Read on for a review of this amazing technology.
The futuristic combat flyer is known as the F/A-XX. These high-tech marvels will replace the Navy’s existing swarm of F/A-18 Super Hornets.
Greg Harris heads up the Chief of Naval Operation’s Air Warfare Directorate. He believes that the new planes will most likely be manned. Nevertheless, the NGAD program itself will be comprised of manned as well as unmanned platforms.
The US Navy NGAD program is fundamentally different from the US Air Force NGAD program. The Air Force is currently working on its F-22 replacement. A recent report included an artistic and conceptual rendition of the latest Air Force contender.
Harris has espoused that NGAD is a family of smaller, separate systems grouped under an extensive umbrella program. The F/A-XX is the star of the show in the fixed-wing portion of the NGAD family of systems.
Further, the Navy sees its NGAD program as more than just one fighter plane. As unmanned teams come online, they will be joined by and integrated with staffed teams to produce outcomes that neither team could accomplish alone.
The program, which the Navy euphemistically calls its “little buddy,” could act as an adjunct air-to-air platform or as an adjunct electronic warfare platform. An adjunct advanced early warning platform is also being considered.
It’s time to replace the E-2D (Advanced Hawkeye), Harris points out in recent statements, so they are wondering how to replace it.
Although the Air Force uses F/A-XX when referring to the F/A-18 E/F replacement, it uses NGAD when referring to the more prominent family of systems as a whole.
The Navy has divided the NGAD program into two phases. The first phase will involve implementing the replacement for the Super Hornets. The second phase will be to perform a follow-up assessment of the EA-18G Growler.
According to Harris, “We’re going through the study portions of what Inc two will be to replace the EA-18G Growler. And we expect that that family of systems will be a combination of manned and unmanned. flyers.”
At one end, the Navy is looking for an air wing with a 40/60 split between unmanned and staffed teams, Harris explains. At the other end, he says, they’re shooting for a 60/40 split between unmanned and staffed teams. Harris adds that they want an air wing of 50 percent or more unmanned flights over time.
The NGAD program is currently in the concept refinement stage. During this process, the Navy works closely with teams of top industry partners to evaluate the latest technologies.
Many of these technologies are being considered to help with the development of unmanned flights. After a thorough investigation, informed assessments will be made about what’s realistic, possible, and not.
The Navy is looking at whether artificial intelligence is sufficiently evolved for its purposes. Can it be installed inside an unmanned platform? There’s also the current state of autonomy to consider. We’re looking at that, too, he adds.
The Navy will have a better understanding of whether or not the Navy will replace the Super Hornets with an unmanned fighter over the next few years.
Can these systems perform well in air-to-air warfare? That’s the question. “Air-to-air” warfare is one of, if not the most, complex ones to try to put into autonomy. In other words, we’ll have to wait and see.
Procure Aerospace Fasteners from AMI
AMI is an AS9100 and ISO:9001 accredited, vertically integrated manufacturer of high strength, close tolerance aerospace pins, bolts, threaded rods, studs, screws, and built-to-print specials. Our clientele includes industry-leading OEMs like Boeing, Bombardier, DLA, General Electric, Lockheed Martin, and Sikorsky.
We are a Philips Screw licensee that specializes in both large and small runs. Whether you need a prototype or large runs for your assembly line, you can rely on AMI for rapid delivery and short lead times.
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Exciting developments are happening on the aerospace front, and Airbus, the world’s largest airliner manufacturer, spearheads these efforts. Eager to revolutionize their Airspace cabin, Airbus developed a cutting-edge narrow-body design to add to their A320 family. JetBlue will be the first airline to showcase this incredible innovation once Airbus conducts a few final tests. Airbus currently measures noise levels in the cabin while honing this updated layout’s inner workings to ensure optimal quality.
Though Airbus is predicted to make some adjustments to their design, these minor changes won’t detract from the cabin’s coveted upgrades. Equipped with customizable LED lighting, the new format will exude an ultramodern essence. Passengers can also expect significant improvements to the lavatories. Airbus has thoughtfully added touchless features and antimicrobial coatings to the cabin’s facilities, promoting an overall cleanlier experience.
Modifications have also been made to the overhead bins and windows. More specifically, Airbus has allowed for more storage space and tweaked the window design to bring in more light. Adding more intrigue to the new narrow-body design are the sleek window shades. To encourage cozier in-flight travel, Airbus drew inspiration from their A350 aircraft. In other words, they’ve reworked the cabin’s walls to provide more shoulder space. Even the entrance has been modernized, making it more straightforward for passengers and the crew to enter and exit the aircraft.
Airbus is driven by comfort, ambiance, service, and design, which is why this aerospace company is making ongoing attempts to enhance the passenger experience. Airbus has been so committed to rolling out a flawless model that it’s taken them four years to craft their all-new narrow-body cabin design. This state-of-the-art project has been in the works since Airbus launched their A320 program in 2017.
Fortunately, Airbus is well on its way to introducing its latest creation. With the initial testing phase already over, all that’s left is to see how the updated design performs in the air. According to Michael Willmer, a technical leader at Airbus, the company is pulling out all the stops to guarantee proper in-flight testing. To analyze the aircraft’s performance, special sensors and cameras were used during flight-testing. Barring any safety issues, JetBlue’s fleet will have the honor of debuting the new A320 cabin.
This year, JetBlue is prepared to add 15 new planes to its fleet. However, the airline won’t be welcoming any A320s. With that said, the cabin will be retrofit to its current fleet. Fortunately, this will allow the older planes to match the standards of the incoming deliveries. With a fair amount of travel restrictions being lifted, JetBlue is keen to see how leisure travelers will respond to the cabin’s contemporary and user-friendly additions.
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Wrong Bolts Installed on F-35 Combat Jets, You Say?
The bad news is that the multiple F-35 single-engine combat aircraft used by the United States Military is equipped with the wrong fasteners in certain parts of the planes. The good news is that their manufacturer, Lockheed Martin, has announced that it likely won’t be necessary to swap out the fasteners with the correct ones.
Different Materials
The plane’s design calls for bolts made from both titanium and an alloy called Inconel. Titanium is lighter, but Inconel is stronger. The parts made from the two materials look so similar that installation technicians must look at the numbers stamped on them to tell the difference. Although the bolts look nearly identical, the Inconel fasteners are more expensive, however.
Given that some titanium bolts are installed in parts of the planes where the stronger Inconel bolts are supposed to be installed, it would appear that there is a safety issue. However, Lockheed Martin and the Air Force state that the titanium bolts should be strong enough. The Inconel bolts would be ideal, but they are about twice as strong as necessary.
Several different military branches use F-35 aircraft, and there are approximately 50,000 total bolts in each plane. By design, of these 50,000 fasteners, roughly 1,000 are made from super-strong Inconel. The Inconel bolts’ strength is an advantage in the Navy aircraft that perform hard landings on aircraft carriers.
What went wrong?
A Joint Program Office (JPO) oversees getting to the bottom of what went wrong, and their report is expected soon. Lockheed Martin is looking closely at its manufacturing process to see why the incorrect structural fasteners were installed.
So far, Lockheed Martin has concluded that the mistake was made at a company manufacturing plants in Texas and Italy but not Japan. The company further states that it found several bins full of a mixture of both types of structural fasteners on factory floors and moved to correct the situation.
While it’s not known for sure why the two types of parts were mixed in the same bins, in the past, workers returned parts to the wrong containers at the end of their shifts. This was during the manufacturing process for F-16 jets, and it’s likely the same thing happened with the parts for the F-35. Lockheed Martin is putting a remediation plan into effect, but the plan’s details have not been revealed.
In The Future
It’s not known precisely how many planes in operation have the wrong bolts, and no further action is necessary as the aircraft are considered safe. However, Lockheed Martin is exceptionally concerned with improving its manufacturing process and acknowledging that the situation could have been far worse. They dodged a bullet, and they know it.
Inconel 718 fasteners
The F-35 uses Inconel 718 fasteners, and the situation with the F-35s has been a reminder of just how strong these bolts genuinely are. Furthermore, they are highly resistant to corrosion. These fasteners have the rare distinction of generally being far more robust than what is usually needed, and they can be used in a wide variety of applications. In short, they are remarkably safe and effective fasteners.
Our Take
It is widely expected that they will follow Lockheed Martin’s advice and let the planes fly as they are. All parties involved say that their focus is not on playing the blame game but rather on improving the manufacturing process.
We agree. As a significant supplier to LMCO and the F-35, including both Inconel and Titanium Fasteners, we have complete confidence in the protocols established moving forward.
Procure Aerospace Fasteners from AMI
AMI is an AS9100 and ISO:9001 accredited, vertically integrated manufacturer of high strength, close tolerance aerospace pins, bolts, threaded rods, studs, screws, and built-to-print specials.
Our clientele includes industry-leading OEMs like Boeing, Bombardier, DLA, General Electric, Lockheed Martin, and Sikorsky.
We are a Philips Screw licensee that specializes in both large and small runs. Whether you need a prototype or large runs for your assembly line, you can rely on AMI for rapid delivery and short lead-times.
Search our expansive inventory or launch your Custom Quote today!
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Bell, an innovative aircraft manufacturer, is keen to remain at the forefront of the aviation industry. That’s why it came as no surprise when, in 2017, they announced that they’d be using augmented reality to develop a concept helicopter. Now, three years later, Bell Helicopter has brought their vision to life. Levi Bilbrey and Cameron Ayres, two members of Bell’s team, stated that the technology they employed ushered in the notion of “3D space.”
Ayres and Bilbrey were also eager to mention how much these digital advancements promoted productivity, creativity, and efficiency. Best of all, with virtual reality, Bell’s team could tweak their designs using real-time human feedback. From altering dimensions to enhancing the aesthetic, Bell’s design and engineering experts could make an assortment of changes rapidly. Moreover, they discovered that a pilot could communicate directly with a designer from inside the aircraft using a VR device and camera.
Bilbrey was particularly impressed by how seamless it was to access the physical space and make modifications from within. In the past, Bilbrey maintains that the design process was cumbersome, requiring a physical model to be built from cardboard or foam before advancing. Thanks to virtual reality, Bell managed to swiftly improve the design without hindering progress. Most notably, Bilbrey claims that the technology they used fostered greater collaboration.
With VR at their disposal, Bell was able to coordinate design aspects with engineering elements effortlessly. In essence, communicating with the other party became simpler, which proved advantageous to both sides. Bilbrey states that the meshing of the two created a “holistic brain.” While the design team was typically more focused on using the right side of the brain, the engineering squad often harnessed the left. With virtual reality, their expertise harmoniously intertwined, giving rise to a modern aircraft that impressed the masses.
While Bell was grateful for the increase in production and speed that VR promised, what they found even more rewarding was the opportunity it provided to create a user-friendly aircraft. The ability to receive prompt responses from the public enabled Bell to develop a more intuitive aircraft. It also made consumer engagement more “immediate and compelling.” With that said, Bell reaped the benefits of having such accessible feedback while crafting their concept helicopter. However, there were some obstacles that VR presented.
According to Bilbrey, virtual reality made it difficult for them to switch from traditional engineering to more progressive methods. In the hopes of making the transition more manageable, Bell formed an interactive council. Their duties consisted of promoting best practices, sharing information, and offering lessons on navigating VR software.
Given Bell’s success in developing an ultramodern helicopter, they’ve demonstrated how augmented reality can be a critical asset to airframe design and development going forward.
AMI is an AS9100D:2016 and ISO:9001:2015 accredited, vertically integrated manufacturer of high strength, close tolerance aerospace pins, bolts, threaded rods, studs, screws, and built-to-print specials. Our clientele includes industry-leading OEMs like Boeing, Bombardier, DLA, General Electric, Lockheed Martin, and Sikorsky.
We are a Philips Screw licensee that specializes in both large and small runs. Whether you need a prototype or large runs for your assembly line, you can rely on AMI for rapid delivery and short lead-times.
Search our expansive inventory or launch your Custom Quote today!